American Standard Multi tool 2004 User Manual

INSTALLATION INSTRUCTIONS  
®
Champion 4  
Model 2004 Normal Height Elongated One PieceToilet  
Model 2034 Right Height® Elongated One PieceToilet  
Thank you for selecting American Standard - the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please read  
these instructions carefully before you begin. (Certain installations may require professional help.) Also be sure your installation conforms to local codes.  
!
CAUTION: PRODUCT IS FRAGILE. TO AVOID BREAKAGE AND POSSIBLE INJURY HANDLE WITH CARE!  
NOTE: Pictures may not exactly define contour of china and components.  
NOTE: BACK-TO-BACK INSTALLATION  
Depending upon your plumbing and venting conditions, the flow from  
the Champion in a back-to-back installation may create a vacuum on  
the system and draw water from the opposing bowl. The National  
Standards Plumbing Code prohibits the use of a cross fitting for  
drainage as throw over is possible. The code does approve a  
directional "Y" style fitting with proper venting to direct the water  
downward and away from the other toilet.  
Recommended fitting type for back-to-back installations.  
RECOMMENDED TOOLS AND MATERIALS  
Regular Screwdriver  
Wax Ring/Gasket  
Adjustable Wrench  
Putty Knife  
Closet Bolts  
Sealant  
Hacksaw  
Carpenters Level  
Tape Measure  
Flexible Supply Tube  
1
2
REMOVE OLD TOILET  
a. Close toilet supply valve and flush tank completely. Towel or sponge remaining water from tank and bowl.  
b. Disconnect and remove supply line. NOTE: If replacing valve, first shut off main water supply!  
c. Remove old mounting hardware, remove toilet and plug floor waste opening to prevent escaping sewer gases.  
d. Remove closet bolts from flange and clean away old wax, putty, etc. from base area.  
NOTE: Mounting surface must be clean and level before new toilet is installed!  
ROUGHING-IN DIMENSIONS:  
NOTE: Distance from wall to closet flange centerline must be as listed below:  
FINISHED WALL  
FINISHED WALL  
29-3/4  
29-3/4  
Model 2004  
(756mm)  
(756mm)  
Model 2034  
1-3/4 (44mm)  
1-3/4 (44mm)  
C/L OF SEAT  
POST HOLES  
5-1/2 (140mm)  
CENTERS  
C/L OF SEAT  
POST HOLES  
5-1/2 (140mm)  
CENTERS  
16-3/4  
16-3/4  
(425mm)  
8
8
(425mm)  
(203mm)  
(203mm)  
18-1/2  
(470mm)  
18-1/2  
(470mm)  
1
1
(25mm)  
(25mm)  
17-3/4  
17-3/4  
SUPPLY  
SUPPLY  
AS  
(451mm)  
(451mm)  
29-1/2  
(749mm)  
AS  
28-1/8  
(714mm)  
REQ'D  
REQ'D  
16-1/2  
(419mm)  
15  
(381mm)  
3-3/4  
(95mm)  
4
7
7
(102mm)  
(178mm)  
(178mm)  
1-1/4  
1-1/4  
1/2  
1/2  
4-1/2  
4-1/2  
*
*
FINISHED  
FLOOR  
(32mm)  
FINISHED  
FLOOR  
(32mm)  
(13mm)  
(13mm)  
(114mm)  
(114mm)  
10-3/4  
(273mm)  
13-1/2  
(343mm)  
10-3/4  
(273mm)  
12  
13-1/2  
(343mm)  
10-3/4  
(273mm)  
10-3/4  
(273mm)  
12  
(305mm)  
C/L OF OUTLET  
C/L OF OUTLET  
(305mm)  
3
4
5
CLOSET  
FLANGE  
NUT  
TAPERED  
WASHER  
A
CLOSET  
BOLTS  
CLOSET  
BOLT  
FLANGE  
SEALANT  
WAX RING  
INSTALL WAX SEAL  
POSITION TOILET ON FLANGE  
a. Unplug floor waste opening and install toilet on closet  
flange so bolts project through mounting holes.  
b. Loosely install retainer washers and nuts. Side of  
washers marked "THIS SIDE UP" must face up!  
INSTALL CLOSET BOLTS  
Install closet bolts in flange  
channel, turn 90°, and slide into  
place 6" (152mm) apart and  
parallel to wall.  
Invert toilet on floor (cushion to prevent  
damage), and install wax ring evenly  
around waste flange (horn), with tapered  
end of ring facing toilet. Apply a thin  
bead of sealant around toilet base.  
Pr o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .  
A S A m e r i c a , I n c . 2 011  
730865-100 Rev. M  
©
 
11  
11a  
REFILL TUBE REPLACEMENT:  
TROUBLE SHOOTING FLUSH VALVE SEAL LEAKS :  
Lift piston up by pulling up on the lift chain, inspect seal for visible  
distortion and presence of debris on sealing surface with finger.  
SEAL REPLACEMENT:  
Locate bottom portion of  
hose clip to vent tube at  
location as shown.  
1. Turn off water supply and flush toilet to empty tank.  
2. Disconnect Chain from Trip Lever by removing Hair Pin Cotter  
and Clevis Pin.  
3. Partially lift and support piston bottom with one hand.  
4. Remove thumbscrew by turning counter-clockwise.  
5. Remove piston top and gasket.  
6. Replace gasket with new gasket.  
7. Reverse procedure, turn thumbscrew until 2 clicks are felt.  
THUMBSCREW  
HAIR PIN  
COTTER  
PISTON TOP  
GASKET  
PISTON BOTTOM  
F
NOTE: DO NOT ADD ANY FOREIGN MATERIALS TO THE SEALING SURFACE.  
12  
CARE AND CLEANING  
When cleaning your toilet, wash it with mild, soapy water, rinse thoroughly with clear water and dry with a soft cloth.  
Do not use in-tank cleaners. These products can seriously damage fittings in the tank.  
This damage can cause leakage and property damage.  
WARNING:  
!
American Standard shall not be responsible or liable for any damage caused by the use of in-tank cleaners.  
TROUBLESHOOTING  
13  
IF FILL VALVE SHUTS OFF BUT CONTINUES TO  
LEAK SLOWLY, repeat Step 13.  
IF FILL VALVE TURNS OFF AND ON DURING  
PERIODS OF NON-USE, it is a signal you are  
wasting water because:  
LIFT ARM  
FIRST  
• The end of the refill tube is inserted into overflow  
pipe, below water level in tank. Attach refill tube to  
overflow pipe using "S" clip provided.  
• The flush valve is leaking because it's worn, dirty  
or misaligned.  
IF FILL VALVE WON'T TURN ON OR SHUT OFF  
or REFILL OF TANK WATER IS SLOW after  
valve has been in use for some time, Fluidmaster  
Model 242 Replacement Seal may be needed.  
IMPORTANT: Always clear  
sand and rust from system.  
• While holding a  
Replace TOP by engaging  
lugs and rotating 1/8 turn  
clockwise. MAKE CERTAIN  
TIP IS TURNED TO THE  
LOCKED POSITION. VALVE  
MAY NOT TURN ON IF TOP  
IS NOT FULLY TURNED TO  
THE LOCKED POSITION.  
container over the  
uncapped VALVE to  
prevent splashing, turn  
water supply on and  
off a few times. Leave  
water supply off.  
Make sure water supply is off.  
Remove valve TOP by lifting  
arm and rotating top and arm  
1/8 turn counterclockwise,  
pressing down slightly on cap.  
more solutions to toilet problems.  
For troubleshooting information please contact:  
Always use quality Fluidmaster repair parts when maintaining your Fluidmaster products. Fluidmaster  
shall not be responsible or liable for any damages caused by products used with Fluidmaster valves  
that were not manufactured by Fluidmaster, Inc.  
30800 Rancho Viejo Road  
San Juan Capistrano, CA 92675  
(949) 728-2000 (800) 631-2011  
© 2001 Fluidmaster, Inc.  
® Registered trademark of Fluidmaster, Inc.  
730865-100 Rev. M  
- 3 -  
 
REPAIR PARTS LIST  
Repair parts are determined by toilet tank number which can be found marked inside tank.  
NOTE: "XXX" represents color or trim finish options. Specify when ordering.  
PART NO.  
DESCRIPTION  
738772-XXX0A  
735105-XXX0A  
5325.010.XXX  
7381125-400.0070A  
7301111-0070A  
3280.040-0070A  
738826-0070A  
738570-1020A  
738985-0070A  
738963-XXX0A  
738126-XXX0A  
5260.012.XXX  
7301134-XXX0A  
034783-XXX0A  
072989-0070A  
Champion®4 Trip Lever Assembly  
Champion®4 Chinaware Tank Cover  
Champion®4 Seat  
Champion®4 Water Control Assembly  
Champion®4 Valve Seal Kit  
Champion®4 Flush Valve Assembly  
Champion®4 Adapter Assembly - Kit #247  
Champion®4 PVC Refill Tube  
Champion®4 Clevis Pin Assembly  
Traditional Trip Lever Assembly  
Traditional Chinaware Tank Cover  
Traditional Seat  
Traditional Bolt Cap Kit  
Bolt Cap Kit - #128  
Refill Tube Clip  
TROUBLESHOOTING GUIDE  
POSSIBLE CAUSE  
PROBLEM  
CORRECTIVE ACTION  
a. Open valve and allow water to fill tank.  
Does not flush  
a. Water supply valve closed.  
b. Supply line blocked.  
b. Shut off water supply, disconnect supply line and inspect all  
gaskets and washers. Reassemble. Also, see Fluidmaster  
maintenance. (see Step 13)  
c. Flush valve chain too loose or disconnected.  
d. Sand or debris lodged in water control.  
a. Bowl water level too low.  
c. Readjust chain length as required.  
d. Shut off water supply. Remove cap and clean as per Step 13.  
Poor or sluggish flush  
a. Check that refill tube is connected to water control and  
inserted into tank overflow without being kinked or damaged.  
(see Step 11a)  
b. Supply valve partly closed.  
b. Open supply valve fully. Be sure that proper supply tube size  
is used.  
c. Partially clogged trapway and/or drain pipe and/or vent.  
d. Supply pressure too low.  
c. Remove obstruction. Consult a plumber if necessary.  
d. Normal supply pressure must be at least 20 psi.  
e. Readjust chain length as needed. Review Step 9b.  
a. Review Step 8 of installation procedure.  
e. Flush valve chain too tight, holding flush valve open.  
a. Poor supply line connection.  
Toilet leaks  
b. Poor bowl to tank/floor connection.  
b. Review Step 4 through 6 of installation procedure.  
Toilet does not shut off  
a. Flush valve seal leaking or deformed.  
a. Clean debris from seal surface. Replace flush valve seal as  
needed. (see Step 11)  
b. Sand or debris lodged in water control.  
b. Shut off water supply. Remove cap and clean as per Step 13.  
730865-100 Rev. M  
- 4 -  
 

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