Graco Indoor Furnishings 310863M User Manual

Instruction - Parts  
Feed and  
Solvent Flush Kits  
310863M  
EN  
For use with proportioner systems. For professional use only.  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
See page 2 for model information, including  
maximum working pressure.  
Agitator kit 248824 and  
Feed pump kit 248825 shown  
Solvent flush kit  
248826 shown  
TI5726  
TI5675  
 
Manual Conventions  
Manual Conventions  
WARNING  
Hazard Symbol  
WARNING: a potentially hazardous situation which, if  
not avoided, could result in death or serious injury.  
Warnings in the instructions usually include a symbol  
indicating the hazard. Read the general Warnings  
section for additional safety information.  
CAUTION  
CAUTION: a potentially hazardous situation which, if  
not avoided, may result in property damage or  
destruction of equipment.  
Note  
Additional helpful information.  
310863M  
3
 
 
Warnings  
Warnings  
The following general warnings are related to the safe setup, use, grounding, maintenance, and repair of this equip-  
ment. Additional more specific warnings may be found throughout the text of this manual where applicable.  
WARNING  
FIRE AND EXPLOSION HAZARD  
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent  
fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop  
cloths (potential static arc).  
Keep work area free of debris, including solvent, rags and gasoline.  
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes  
are present.  
Ground equipment and conductive objects in work area. See Grounding instructions.  
Use only grounded hoses.  
Hold gun firmly to side of grounded pail when triggering into pail.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
Keep a fire extinguisher in the work area.  
SKIN INJECTION HAZARD  
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just  
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.  
Do not spray without tip guard and trigger guard installed.  
Engage trigger lock when not spraying.  
Do not point gun at anyone or at any part of the body.  
Do not put your hand over the spray tip.  
Do not stop or deflect leaks with your hand, body, glove, or rag.  
Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or  
servicing equipment.  
Tighten all fluid connections before operating the equipment.  
Check hoses and couplings daily. Replace worn or damaged parts immediately.  
EQUIPMENT MISUSE HAZARD -  
Misuse can cause death or serious injury.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings.  
Check equipment daily. Repair or replace worn or damaged parts immediately.  
Do not alter or modify equipment.  
For professional use only.  
Use equipment only for its intended purpose. Call your Graco distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or overbend hoses or use hoses to pull equipment.  
Comply with all applicable safety regulations.  
4
310863M  
 
 
Warnings  
WARNING  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or  
swallowed.  
Read MSDS’s to know the specific hazards of the fluids you are using.  
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in the operating  
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic  
fumes, burns, and hearing loss. This equipment includes but is not limited to:  
Protective eyewear  
Clothing and respirator as recommended by the fluid and solvent manufacturer  
Gloves  
Hearing protection  
310863M  
5
 
Installation  
Installation  
If this equipment is used in a Hydra-Cat or Xtreme  
2. Install feed kits  
Mix proportioning package, see manual 310794.  
1. Install solvent flush kit  
a.  
See FIG. 2. Install feed pump (101) in  
drum and secure with bung adapter  
(BA).  
a.  
See FIG. 1. Install pump using mounting  
bracket (202) and hardware supplied.  
Mount bracket on wall, back of propor-  
tioner stand, or cart.  
b.  
c.  
Install air control kit (104).  
Screw swivel union (103) into pump fluid  
outlet. Connect hose (102) to swivel.  
Connect other end of hose to propor-  
tioner.  
For wall mount, ensure that wall is strong enough to  
support weight of equipment, fluid, hoses, and  
stress caused during operation. Mount at a conve-  
nient height for operation and maintenance, and so  
suction hose is not stretched tight. Ensure that  
equipment is level.  
101  
b.  
Connect suction hose (207) to elbow  
(206) at pump inlet. Place suction tube  
in container of solvent.  
104  
103  
102  
BA  
202  
206  
TI5674  
207  
FIG. 2: Feed Pump  
TI5675  
FIG. 1: Solvent Flush Kit  
6
310863M  
 
   
Installation  
5. Grounding  
3. Install agitator kit  
a.  
b.  
See FIG. 3. Install agitator (1) in drum.  
WARNING  
Screw air line fitting (2a) into agitator  
inlet. Connect air line coupler (2b) into  
fitting (2a).  
Your system must be grounded. Read warnings, page  
Proportioner pump: follow instructions in propor-  
tioner operation manual.  
Air and fluid hoses: use only electrically conduc-  
tive hoses.  
2a  
Air compressor: follow manufacturer’s recommen-  
dations.  
Spray gun: ground through connection to a prop-  
erly grounded fluid hose and pump.  
2b  
Feed pumps and solvent pump: follow instruc-  
tions in feed pump manual.  
1
Object being sprayed: follow local code.  
Solvent pails used when flushing: follow local  
code. Use only conductive metal pails, placed on a  
grounded surface. Do not place the pail on a non-  
conductive surface, such as paper or cardboard,  
which interrupts grounding continuity.  
To maintain grounding continuity when flushing  
or relieving pressure: hold metal part of the spray  
gun/dispense valve firmly to the side of a grounded  
metal pail, then trigger the gun/valve.  
TI5514  
FIG. 3: Agitator Kit  
6. Flush Before Using  
Equipment  
4. Connect air lines  
The equipment was tested with lightweight oil, which is  
left in the fluid passages to protect parts. To avoid con-  
taminating your fluid with oil, flush the equipment with a  
compatible solvent before using the equipment. See  
Flushing the System in the proportioner operation  
manual.  
a.  
b.  
Shut off air valves at feed pumps.  
Connect air lines to quick disconnect fit-  
tings at feed pump and agitator.  
310863M  
7
 
Operation/Maintenance  
Operation/Maintenance  
Troubleshooting/Repair  
Refer to separate pump and agitator manuals for opera-  
tion and maintenance instructions. See parts lists begin-  
ning on page 9 for manual numbers.  
Refer to separate pump and agitator manuals for opera-  
tion and maintenance instructions. See parts lists begin-  
ning on page 9 for manual numbers.  
8
310863M  
 
   
Parts  
Parts  
Part No. 248824, Agitator Kit with Air  
Connection  
1//8 npt  
2e  
Ref.  
2d  
No. Part No. Description  
Qty.  
1
2
224854 AGITATOR, helix; see 308175  
249002 KIT, air line, agitator  
2a 169969 FITTING, air line  
2b 208536 COUPLER, air line  
2c 203266 HOSE, coupled, air  
2d 104984 TEE, pipe, 1/4 npt  
2e 156971 NIPPLE, short, 1/4 npt  
1
1
1
2c  
2b  
2a  
2 - 11-1/2 npt  
TI5515  
Part No. 248825, Feed Kit, 5:1 Monark  
101  
Ref.  
No. Part No. Description  
Qty.  
101 218956 PUMP, Monark 5:1; see 307044  
102 217382 HOSE, coupled, 10 ft (3.05 m) x  
3/4 id  
103 157785 FITTING, swivel, 3/4 npsm (m x f)  
104 248829 REGULATOR KIT, air, feed pump  
1
1
104  
103  
1
1
102  
air inlet fitting  
1/4 npt  
TI5674  
310863M  
9
 
 
Parts  
Part No. 248826, Solvent Flush Kit  
Ref.  
Ref.  
No. Part No. Description  
210 104984 TEE, pipe  
211 223541 HOSE, coupled, 50 ft (15.24 m)  
213 100004 SCREW, cap, hex head  
214 100132 WASHER, flat  
215 100052 WASHER, lock  
216 101213 NUT, full, hex  
217 15E756 CLAMP, unistrut mount, Monark  
218 156971 NIPPLE, short  
219 100840 ELBOW, street  
Qty.  
No. Part No. Description  
201 223596 PUMP, Monark, 23:1 (chrome); see  
307619  
202 15E737 SUPPORT, clamp, solvent pump  
203 164259 ELBOW, street  
204 169969 FITTING, air line  
Qty.  
1
1
4
4
4
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
205 206264 VALVE, needle  
206 156589 FITTING, union, adapter, 90°  
207 244354 HOSE, suction, (5-gallon pail)  
208 187651 STRAINER, 3/4-16 unf  
209 157350 ADAPTER, 3/8 npt x 1/4 npt  
220 238635 VALVE, ball, cs  
221 205447 COUPLING, hose  
222 061132 HOSE, nylon, wpr 225, 4 ft (1.22 m)  
223 100896 FITTING, bushing, pipe  
201  
1/4 npsm outlet  
203  
202  
205  
204  
216  
209  
210  
215  
211  
214  
217  
213  
219  
218  
220  
221  
222  
206  
223  
207  
208  
TI5676  
10  
310863M  
 
Parts  
Part No. 248885, Solvent Pump, 5 Gallon Pail-Mount  
Ref.  
Ref.  
No. Part No. Description  
319 114575 PLUG, button  
320 114371 KNOB, screw  
321 238909 WIRE, grounding assembly  
322 187190 STRAINER  
Qty.  
No. Part No. Description  
301 240435 COVER, pail  
302 223596 PUMP, Monark, 23:1 (chrome); see  
307619  
Qty.  
1
3
1
1
1
2
1
1
1
1
303 100644 SCREW, cap, socket head  
304 100016 WASHER, lock  
305 155699 ELBOW, street  
306 114337 FITTING, nipple, cs, straight  
307 114478 TUBE, flare, riser tube, sst  
308 192889 FITTING, bulkhead  
309 114830 WASHER, flat  
310 102300 NUT  
311 157350 ADAPTER, 3/8 npt x 1/4 npt  
312 104984 TEE, pipe  
2
2
1
1
1
1
1
1
1
1
1
2
1
327 223756 HOSE, coupled, 15 ft (4.57 m)  
328 156971 NIPPLE, short  
329 223541 HOSE, coupled, 50 ft (15.24 m)  
330 200991 HOSE, coupled, 10 ft (3.05 m) not  
shown  
331 164259 ELBOW, street  
332 206264 VALVE, needle  
333 169969 FITTING, air line  
340 238635 VALVE, ball, cs  
341 205447 COUPLING, hose  
1
1
1
1
1
313 100840 ELBOW, street  
314 101962 SCREW, set, socket head  
315 101108 PAIL, metal, 5 gallon  
342 061132 HOSE, nylon, wpr 225, 4 ft (1.22 m)  
1
332  
333  
302  
331  
303  
304  
321  
1/4 npsm outlet  
305  
328  
319  
322  
308  
328  
312  
314  
301  
306  
329  
320  
313  
327  
311  
309  
310  
340  
341  
307  
342  
315  
TI5730  
310863M  
11  
 
Parts  
Part No. 248951, Solvent Flush Kit, Merkur  
Ref.  
Ref.  
No. Part No. Description  
Qty.  
No. Part No. Description  
Qty.  
411 223541 HOSE, coupled, 50 ft (15.24 m)  
412 15E889 NUT, clamp, unistrut mount  
413 100004 SCREW, cap, hex head  
414 100132 WASHER, flat  
415 100133 WASHER, lock  
416 100131 NUT, full hex  
417 156971 NIPPLE, short  
418 100840 ELBOW, street  
419 238635 VALVE, ball, cs  
1
4
4
4
8
4
1
2
1
1
1
1
1
401 233900 SPRAYER, Merkur; see 309463  
402 15E737 SUPPORT, clamp, solvent pump  
403 100450 SCREW, cap, hex head  
404 100023 WASHER, flat  
405 100896 FITTING, bushing, pipe  
406 244354 HOSE, suction, (5-gallon pail)  
407 156589 FITTING, union, adapter, 90°  
408 187651 STRAINER, 3/4-16 unf  
409 150287 COUPLING  
1
1
4
4
1
1
1
1
1
1
420 205447 COUPLING, hose  
421 061132 HOSE, nylon, wpr 225, 4 ft (1.22 m)  
422 100176 BUSHING, hex  
410 104984 TEE, pipe  
423 248829 AIR REGULATOR KIT, feed pump  
416  
401  
412  
415  
404  
1/4 npsm outlet  
414  
413  
418 410 409  
415  
403  
402  
411  
422  
407  
417  
419  
420  
421  
423  
405  
406  
air inlet fitting  
1/4 npt  
408  
TI5728  
12  
310863M  
 
Parts  
Part No. 258980, Solvent Flush Kit, 45:1 Merkur  
Ref.  
No.  
Ref.  
No.  
Part No. Description  
Qty.  
Part No. Description  
Qty.  
508 100131 NUT, full hex  
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
501 262287 PUMP, solvent; see manual 312794  
501a LW050A LOWER, 50cc; see manual 312792  
501b M12LN0 MOTOR, 1200cc; see manual 312796  
501c 15T795 PLATE, wall mount  
501d 111799 SCREW, cap, hex hd  
501e 116395 FITTING, swivel, elbow  
501f 256421 KIT, suction tube; includes hose and  
strainer  
1
1
1
1
4
1
1
509 100450 SCREW, cap, hex hd  
510 15E889 NUT, clamp, mount, unistrut  
512 104984 FITTING, tee, pipe  
513 156971 FITTING, nipple, short  
514 H42550 HOSE, coupled, 1/4 x 50 ft (15.24 m)  
515 214037 VALVE, ball, cs  
516 205447 COUPLING, hose  
517 061132 HOSE, nylon, wpr 225, 4 ft (1.22 m)  
520 155494 FITTING, swivel, 90°  
521 113333 VALVE, ball, vented, 0.375  
522 101689 GAUGE, pressure, air  
523 104266 REGULATOR, air  
255871 HOSE, siphon, assembly  
1
1
2
1
1
4
4
8
181073 STRAINER, inlet; 1/2-14 npsm  
501g 100081 BUSHING, pipe  
501h 166469 NIPPLE, pipe, hex  
504 15E737 SUPPORT, clamp, solvent pump  
505 100132 WASHER, flat  
506 100004 SCREW, cap, hex hd  
507 100133 WASHER, lock  
524 100206 BUSHING, pipe  
525 100840 FITTING, elbow, street  
526 169970 FITTING, line air  
529 100509 PLUG, pipe  
525  
524  
526  
522  
508  
529  
523  
507  
501g, 501h  
501b  
527  
504  
510  
521  
520  
514  
505  
506  
513  
501d  
501c  
512  
515  
507  
509  
516  
517  
501e  
501a  
501f  
r_258980_310863_12d  
310863M  
13  
 
Parts  
Part No. 262393, Solvent Flush Kit, 45:1  
Merkur  
Part No. 24F126, Air Control Module  
Ref.  
No.  
Part No. Description  
Qty.  
Ref.  
701 24F125 PANEL, air controls  
702 15T500 GAUGE, pressure, air, 1/8  
703 15T536 REGULATOR, air, 3/8 npt  
704 16F810 PANEL, nut, steel  
705 114362 VALVE, ball, air  
706 15T498 FITTING, 90°, swivel, 5/32 x 1/8  
npt(f)  
708 113498 VALVE, safety, 110 psi  
709 15T937 FITTING, elbow, swivel 1/4 npt x  
5/32  
1
1
1
1
1
1
No.  
Part No. Description  
Qty.  
601 262392 PUMP, solvent, 6 in, 50cc; with suction  
1
hose; see manual 312794  
601a LW050A LOWER, 50cc; see manual 312792  
601b M12FN0 MOTOR, 1200cc; see manual 312796  
601c 156589 FITTING, union, adapter, 90°; 3/4 nptf x  
1
1
1
3/4 npsw  
1
1
601d 100505 BUSHING, pipe, 3/4 npt(m) x 3/8 npt (f)  
601e 156849 PIPE, nipple; 3/8-18 npt  
601f 245082 KIT, suction, tube; includes hose and  
1
1
1
strainer  
710 155699 FITTING, elbow, street  
711 164672 ADAPTER  
713 054753 TUBE, nylon, black; 3/4 ft.  
718 108296 SCREW, hex washer, hd  
719 109544 FITTING, elbow  
2
2
1
4
1
244675 HOSE, siphon, assembly  
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
3
218798 STRAINER, inlet; 1/2-14 npsm  
601g 100081 BUSHING, pipe  
601h 157350 ADAPTER,  
601j 111799 SCREW, cap, hex hd  
601k 116395 FITTING, swivel, elbow  
602 104984 FITTING, tee, pipe  
709  
710  
603 156971 FITTING, nipple, short  
604 H42503 HOSE, coupled, 1/4 ID; 3 ft (1 m)  
605 214037 VALVE, ball, cs  
air flow  
711  
706  
606 205447 COUPLING, hose  
718  
607 061132 HOSE, nylon; 4 ft (1.2 m)  
608 24F126 MODULE, air controls; see parts list  
610 16F537 HOSE, COUPLED, 6 ft (1.8 m)  
611 15B772 HOSE, air, 18 in. (457.2mm); not shown  
614 194958 STRAP, tie; not shown  
719  
702  
601g  
708  
705  
703  
601h  
610  
601b  
601j  
711  
701  
710  
604  
r_262393_310863_2a-1  
704  
603  
602  
601k  
605  
606  
601a  
607  
601c  
601d  
601e  
601f  
r_262393_310863_1a  
14  
310863M  
 
Parts  
310863M  
15  
 
Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211, Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 310863  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2004, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised July 2013  
 
   

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